In the malting and brewing industries, the
impact of scab is far more than just management of food safety. Several key
aspects of the impact lead to serious consequences to the processes and quality
of the product. 1) Viable fungal hyphae on barley grains taken into the
malthouse can proliferate further in the germination stage of the malting
process causing uncontrolled out-of-specification increase of DON in the
finished malt. 2) Certain polypeptides, also known as hydrophobins, secreted by
some Fusarium species can survive the brewing and fermentation processes to the
packaged beer and exhibit gushing propensity of beer upon opening the
containers. 3) The action of antifungal response of barley when infected, can
adversely produce high molecular weight substances impeding performance of yeast
(also of fungal nature) in the brewery causing hung fermentation, known as the
Premature Yeast Flocculation (PYF) phenomenon. The mechanisms may involve the
multiple steps of interaction between pathogens and host plant, and the
metabolites in turn affect the microorganisms on the plant or in later
processes in the malting and fermentation media. Fusarium may also contribute
to barley dormancy, malt flavor profile, and hydrolytic enzyme activities in some
cases. After harvest and during storage, usually over the period of several
months, the dominant form of microflora on the barley changes from the field
fungi to storage fungi because of the shift in environmental conditions, such
as temperature, kernel moisture, and storage time. With malting barley of
average quality, the total plate count per gram (TPC/g) or colony-forming units
per gram (CFU/g) of all viable microorganisms is in the order of millions. In
most cases, bacteria were most prevalent, followed by yeasts, and then molds. The
malting plant configuration, e.g. floor malting vs. tower malting, may have a
strong influence on the types and proportions of microflora present due to the
variation in moisture and temperature cycles employed, which in turn influence
the flavor or quality of the finished malt. The change in microflora load on
barley during malting could be up to a two-log increase (in CFU/g) during steeping
but malt kilning under heat results in only limited reduction of the high CFU/g
counts from germination. Options for managing the fusarium growth during
germination are restricted as the germination capacity of the kernels should
not be negatively affected, and the profile of flavor and taste of product should
be preserved. Effects of selected physical and chemical treatments have been studied
and recommendations are provided for practical applications.